Do you remember opening your box after moving to find a delicate item damaged? Most likely, the fragile things took some hits during the move. If they are not adequately secured, they may fall and be damaged.
To avoid the same negative results, companies use custom foam inserts that complement the hard exterior of their packaging for their products. They can be found in standard boxes or customized solutions. These inserts offer the highest level of protection for delicate items while positively emphasizing your company’s brand.
Some considerations help the design process if you want to make custom foam inserts for an item of your own.
Weight and Fragility
Weight and fragility are the two most important factors when designing the perfect foam padding for boxes. Sometimes you might be dealing with light and delicate products, including pens and hearing aids. Regarding the type of foam for the product, polyurethane is an ideal choice because it is made for fragile items that do not weigh much.
If you’re talking about 70 pounds of aircraft brakes, you’ll probably need a more robust solution inside and out. Custom polyethylene foam inserts, a durable, dense foam suitable for heavier items, can be a viable option.
Positioning Requirements
Imagine the sales team meeting with the doctor to sell his spinal implant. The contents inside could be damaged if the case does not contain adequate compartments to hold each item. Handled and transported can increase the risk of loss and decrease professionalism.
Polyethylene is material for creating custom foam box inserts regarding cushioning and position. That’s because this thick, sturdy foam is chemical and moisture resistant so that it won’t degrade over time with constant use. Foam inserts of your design can be installed to the exact dimensions of your product set and easily removed for display.
Brand Opportunity
Your product packaging design should be the beginning of your brand story.
Consider the box of a medical device manufacturer looking to modernize its internal medicine product portfolio. Professional rigid boxes can be combined with custom foam inserts to keep the item safe inside the package. The elegant design of the product is evident from the inside.
The Advantages of Foam Box Inserts?
There are many benefits of foam box insert packaging for businesses; we have provided a few below. The foam is cut into different patterns to fit your products, protecting them from scratches or damage caused by collisions and tears during shipping.
Foam inserts have been developed specifically for your products and offer many benefits for your business. This can include reducing costs by ensuring damage is avoided, increasing appearance, and encouraging an efficient and professional packaging process. Learn more about the benefits you can get from them.
Excellent Protection
Incorporating a foam packaging insert into a folding carton or bag will provide the best protection your goods can receive. The foam is excellent at absorbing shocks and preventing movement, thus keeping the item inside in perfect condition. Soft and durable polyether foam can keep all glass things from retail products and complicated tools safe and quiet during shipping. Protection throughout the entire process, from the point of production to the final destination, is the main reason to use foam enclosures.
Custom Design
If you need to protect an item and make sure it is secure, you need to select the foam cut to your specifications. We can offer foam that is not cut to order but that you can customize and cut yourself or provide a stretch fit. However, we recommend that you do not allow your products to move, as this internal movement can cause breakage or damage when there is significant enough force or impact.
Let’s say you want complete confidence that your items or equipment are protected. In this case, we recommend custom cutting the foam according to your dimensions. It is the most effective solution due to the degree of protection it offers to the products.
A custom foam insert to fit the specific product looks nice and keeps items safe.
Save Money
Lastly, using foam inserts for a packaging solution for shipped items can affect the amount you spend on your business. Inefficient packaging and using boxes or foam inserts that don’t fit or are not appropriate for the environment. They will be expose to will cause more damage and break objects while moving.
This is a loss as the items do not make it to sales or must be replace. There may also be adverse side effects such as damage to critical equipment, delay projects, or samples of demo kit items that are damage, which could reduce sales potential. On the other hand, foam inserts will help lessen these situations and cost savings and save you money in the long run.
Fast Product Packaging
The process of packing and unpacking items takes time but can be sped up by using foam inserts. Instead of wrapping or arranging delicate items and preparing them for shipping. It’s so simple to pack using foam inserts that are custom designed and made explicitly to accommodate a wide range of products. When packing and unpacking. The time saved by companies is a slight advantage that can significantly affect your time and expenses.
Extra Protection
To ensure that foam inserts perform optimally. They should be used with a custom protective cover. Properly mounting the foam pads in boxes or bags will stop the foam insert from moving. Provide an extra layer of protection so everything can be stored and transported safely. Cases with hard outer surfaces offer the best protection from the elements and protect your equipment or products when combined with foam.
For more information on custom foam box inserts, contact Rush Custom Boxes now.
